IRIS Manufacturing

Manufacturing Process

IRIS integrated manufacturing facility is fully equipped with state-of-the-art machinery to produce a complete range of security and smart products in both contact and contactless smart applications. For customer convenience and security, processes relating to a wide range of industries, from basic injection moulding and printing to integrated circuit packaging, are performed within the IRIS Smart Complex.

Module Assembly

Performed within a clean-room environment, the processes are similar to the packaging of conventional Integrated Circuits (IC's) with the exception that the base material is in the form of a 35mm Gold-plated tape. Processes include Wafer Dicing, Die attach, Wire Bonding, Encapsulation/Transfer Moulding and chip testing.

Card Production

This range include all the items that are physically manufactured by IRIS. This encompasses ISO standard cards made with plastic raw material (injected or laminated).

• Card bodies
• Module for Contact Cards
• Embedding and Personalisation Services
• Phone Cards
• Contactless Memory Cards
• Contact or Contactless Microprocessor Card

To cater for the needs of various sectors IRIS has complete card production facilities specially designed for single card or sheet Printing, Injection Moulding, Card Laminating, Card Punching, Tape Laying, Hot Stamping, Tape Laminating and other auxiliary services.

Card Assembly

A fully integrated facility to attach the packaged Integrated Circuit in a module form onto the plastic card is available. Processes such as Milling and Implanting, utilising both the hot and cold adhesion techniques are offered. Coding and personalisation of customer specific data is performed within the Card Personalisation Centre which is accessible to a selected few authorised personnel only. GSM punching and Card Packing facilities are also available.

Security Manufacturing

As a Malaysian certified manufacturer of national security products, IRIS' Smart Complex is designed to meet the most stringent security controlled manufacturing environments.

Access control and surveillance equipment includes indoor and outdoor CCTV, IR motion sensors; high security, interlocking vaults operational only with positive biometrics verification are installed at the strategic locations.

For highly secured products, customers or appointed personnel have access to a designated programming room to fully control the secret coding of their products within our Card Personalisation centre. Above all, our IRIS personnel in production have been security vetted prior to engagement.